FAQ

Microseparator® FAQ

What type of centrifuges does Bazell Technologies offer?
Bazell Technologies specializes in Microseparator® centrifuges, offering both: 
 
  • Manual clean centrifuges – ideal for applications with lower solids accumulation and simple, cost-effective operation. 
  • Automatic (self-cleaning) centrifuges – designed for continuous operation and handling highly abrasive materials such as glass, carbide, ceramics, composites, and aluminum.  
 
These industrial centrifuge systems are engineered for high-efficiency liquid/solids separation, coolant management, and fluid clarification across a wide range of manufacturing applications. 
Bazell Microseparator® centrifuges are designed to handle a wide range of solids concentrations and efficiently separate fine particles from process liquids, even in demanding industrial environments. 
 
  • Capable of processing low to moderate solids loading, with manual systems typically suited for less than 10 gallons of solids per 8-hour shift. 
  • Engineered to remove very fine particulate matter from oils, emulsions, synthetics, and process water streams.  
 
These systems deliver high-performance clarification without consumable filters, making them ideal for applications requiring precise particle separation and fluid reuse. 
Bazell Microseparator® centrifuges are built for long-term industrial service. We currently support systems that have been operating since at least 2003, and there are likely older units still in operation today. 
 
With proper maintenance, many customers can expect a service life of 10–20 years or more. The centrifuge’s core structure is designed for exceptional durability, while wear components can be repaired or replaced as needed throughout the machine’s life. 
 
Common wear items include: 
  • Motors 
  • Bearings 
  • Rotor bowls 
  • Spindle assemblies 
  • Seals and other service components 
 
Rather than replacing the entire system, many customers extend equipment life through periodic rebuilds and preventative maintenance programs. This approach allows a Microseparator® centrifuge to remain a reliable part of the manufacturing process for decades. 
Manual Clean Centrifuges 
  • Solids are forced to the outer wall of the rotor by centrifugal force 
  • Accumulated sludge is removed manually by stopping the machine 
  • The operator removes and cleans the liner, then reinstalls it 
  • Cleaning is quick and requires no consumable filtration media  
 
Self-Cleaning (Automatic) Centrifuges 
  • Solids are automatically discharged during operation 
  • Designed for continuous processing without stopping the machine 
  • Ideal for high-volume or abrasive material applications 

Yes, it is important to understand the material you will be clarifying and select the proper Bazell Microseparator centrifuge (design & material) to process highly abrasive slurries.

Operator involvement depends on the application, solids loading, and process flow rate. 
 
For manual clean centrifuges, solids accumulate inside the rotor and must be periodically removed by the operator. Cleaning frequency can vary significantly between applications: 
 
  • High-solids processes may require cleaning once or more per shift. 
  • Moderate-solids applications may require cleaning every few days. 
  • Low-solids applications have operated successfully with cleaning as infrequently as once per week. 
As a general guideline, if a centrifuge requires cleaning more than once per shift, customers should consider a self-cleaning automatic centrifuge. Automatic systems can continuously discharge solids during operation, reducing labor requirements and minimizing process interruptions. 
 
The ideal solution depends on the amount of waste generated, operating schedule, and desired level of automation. 
Different industries have unique cooling and filtering requirements; our products are targeted towards processes using industrial liquids: coolant, oil, process water, specialty chemical formulations and can be tailored to meet these needs. The industries we served are: 
  
  • Aerospace  
  • Automotive 
  • Energy  
  • Fastener and Forming  
  • Medical Implants  
  • Ophthalmic  
  • Precision Optics  
  • Glass Manufacturing  
  • Waste Oil Processing  
  • Precious metal processing and jewelry making 
Bazell products are designed for any process that uses industrial liquids needing solid-liquid separation, including: CNC machining and metalworking Forming, stamping, and grinding processes Medical implant and component manufacturing Glass and ceramic fabrication Waste oil recovery Specialty chemical fluid recycling Ophthalmic labs for lens debris removal for monitoring, managing and recycling coolant and filtering debris in the lens production process. If a customer has a material that needs to be cleaned, to return clean fluid to a tool, so that the tool is not destroyed or to reclaim the material that is inside the bowl, that is what our products can do for our clients.    

Maintenance requirements depend on the model and application, but generally include:

  • Routine visual inspections for leaks, vibration, and abnormal operation.
  • Monitoring HMI alarms and system notifications (on automated systems).
  • Emptying sludge collection containers or totes as required by solids loading.
  • Periodic inspection of wear components such as bearings, motors, spindle assemblies, seals, and scraper mechanisms.
  • Quarterly preventative maintenance inspections are recommended for most systems.

Bazell provides engineering support to help customers successfully integrate Microseparator® centrifuges into their manufacturing process.

Services may include:

  • Process review and application evaluation.
  • Equipment sizing and model selection.
  • System layout recommendations.
  • Piping and utility requirement guidance.
  • Electrical drawings and integration support.
  • Control system recommendations.
  • Review of coolant, wastewater, or process fluid requirements.
  • Coordination with OEMs, integrators, and end users.

Our goal is to ensure the centrifuge is properly matched to your process, flow rate, solids loading, and facility requirements.

The planning phase typically includes:

  • Reviewing the manufacturing process and separation requirements.
  • Determining flow rates, solids loading, and fluid characteristics.
  • Identifying installation location and utility requirements.
  • Defining project timelines and commissioning expectations.
  • Coordinating with engineering, maintenance, and production personnel.
  • Developing a scope of work for equipment supply and integration.

Proper planning helps reduce installation issues, improve startup success, and maximize long-term system performance.

Yes. Bazell can assist with custom system configurations ranging from standalone centrifuge installations to fully integrated filtration and fluid management systems. Custom solutions may include:

  • Automated fluid handling systems.
  • Coolant recovery systems.
  • Wastewater treatment integration.
  • Tank and pump package design.
  • PLC and HMI control systems.
  • Facility-specific layouts and installation requirements.

Each system is designed around the customer’s process, production goals, and operating environment.

FAQ specific for the Ophthalmic Microseparator® centrifuges?

Why are centrifuges essential in ophthalmic coolant systems?

They continuously remove fine particles from coolant, maintaining clarity and reducing bacterial growth in lens surfacing equipment.

a. Optimize manufacturing processes (higher yields, better quality)
b. Increases machine uptime and tool performance
c. Maximize fluid lifespan – reduced consumption and disposal costs – (Automated coolant management system keeps CNC machine sumps full and at the right concentration.)
d. Minimize waste disposal volumes, innovating recycling strategy when combined with a briquette press you can achieve a volume of ZYX.
e. Automates maintenance routines where possible
f. Saves labor through automation (when using a self-cleaning centrifuge)
g. Cleaner machines with less bacteria and odor buildup (coolant clean and at the right concentration)
h. Scalable to lab or plant-level operations

These systems are optimized for fine particle separation, automated coolant management, and integration with surfacing machines.

Yes—ophthalmic labs typically require full installation, wet testing, and on-site training to ensure seamless integration and performance.

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Centrifuges can consistently clarify to approximately 5 µm or finer at affordable cost.

Absolutely—Bazell systems are designed for compatibility with all major conventional and digital ophthalmic generators.